• Hlk250 250ton Bolt-Adjust Welding Rotator
  • Hlk250 250ton Bolt-Adjust Welding Rotator
  • Hlk250 250ton Bolt-Adjust Welding Rotator
  • Hlk250 250ton Bolt-Adjust Welding Rotator
  • Hlk250 250ton Bolt-Adjust Welding Rotator
  • Hlk250 250ton Bolt-Adjust Welding Rotator

Hlk250 250ton Bolt-Adjust Welding Rotator

US$3,000.00-50,000.00 1 Piece (MOQ)
Port:
Shanghai, China
Production Capacity:
50000pieces/Year
Payment Terms:
L/C, T/T

Last Login Date:

May 28, 2025

Business Type:

Manufacturer/Factory

Main Products:

Flame Cutting Machine, H Beam Production Line, Edge Milling Machine, Facing Machine, H Beam Assembly Weld Straighten Machine, Plate Butt Joining Machine, Plasma Cutting Machine, CNC Pipe Intersection Cutting Machine

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Product Description

Company Info

Basic Info.

Model NO.
HLK250
Type
Welding Turning Rolls
Structure
Rotaion Speed
0.3-3rpm
Max Eccentricity Distance
100mm
Tilting Angle
0-90°
Voltage
220V
Welding Turning Rolls Type
Self-Adjusting
Welding Tilter Type
Flexible Combination
Condition
Trademark
JACK; AMASS
Transport Package
Container
Specification
1mWidth*0.5mHeight*Length 3m
Origin
Chinese Mainland

Product Description

  1. Product Brief
This is the general-purpose equipment for welding/assembly of cylindrical/pipe/tube/vessel work-piece. It has wide application in industries of petrochemical, pressure vessel, etc.
The product has 3 categories: Self-Adjust (Loading capacity 5~ 250Ton)/ Lead Screw Adjust (Loading capacity 2~ 60Ton)/ Bolt Adjust (Loading capacity 2~ 1000Ton, up to 2000Ton). Product brief:
1) Product structure is 2 sets of rollers, one driving one idle;
2) To adapting work-pieces of various diameter, Adjustment way has 3 kinds: Self-Adjust/ Lead Screw Adjust/ Bolt Adjust;
3) Rotating speed of rollers can be adjusted with inverter, in digit-display;
4) Roller material (PU or Metallic) depends on loading capacity required, ensuring big driving force and smooth rotation;
5) The product has standard structure and outsourcing components. And we can design and produce specific ones for customer need. For example, travel type, tilting type, etc.;
6) For Lead Screw Adjust product, anti-drift capability can be introduced with vertical stroke air cylinder
The product has standard type as well as custom-made.

The product can be classified into 3 types: Self Adjust Pipe Tank Vessel Rotator Turning Roll; Bolt Adjust Pipe Tank Vessel Rotator Turning Roll; Leadscrew Adjust Pipe Tank Vessel Rotator Turning Roll


These series roller-beds have compact structure,reasonable layout and easy operation, which is a kind of auxiliary equipment during automatic welding. By means of proper adjustment, welding-seam on the work-piece can be controlled to optimum position, fulfilling the purpose of reducing labor intensity,improving welding speed and guaranteeing welding quality.
 
2. Work conditions    
1) There should not be explosive or corruptive industrial gas,steam or chemical deposition that may cause serious harm to equipment at working-site. 
2) Temperature:             -10ºC~40ºC
3) Humidity:                            Max. humidity 90%
4) Power:                      voltage fluctuation(for rated frequency)≤±10%
5) Frequency variation(for rated voltage)≤±2%
 
3. Product Introduction:

Bolt Adjust Pipe Tank Vessel Rotator Turning Roll:

This is the general-purpose equipment for Welding/Assembly of cylindrical work-piece. It has wide application, especially for big work-piece. Loading capacity ranges in 2~ 1000Ton. Special designed product can be up to 2000Ton. Product brief:
1) Product structure is 2 sets of rollers, one driving one idle;
2) The two plier-shape racks fitting rollers are adjusted with bolt manually into several grades, to adapt to work-pieces of various diameter;
3) Rotating speed of rollers can be adjusted with inverter, and in digit-display;
4) Roller Material (PU or Metallic) depends on loading capacity required, ensuring big driving force and smooth rotation;
5) The product has standard structure and outsourcing components. And we can design and produce specific ones on customer need.
 
ModelHLK2HLK5HLK10HLK20HLK40HLK60HLK80HLK100HLK160HLK250HLK400HLK500HLK630HLK800HLK1000
(Ton.)
Max. loading
2510204060801001602504005006308001000
Work-pieceD (mm)ø250
~1800
ø250
~2300
ø320
~2800
ø500
~3000
ø600
~4200
ø700
~5000
ø700
~5500
ø700
~6000
ø1000
~6000
ø1000
~7500
ø1000
~7500
ø1000
~8000
ø1000
~8500
ø1500
~9000
ø1500
~10000
PU roller(mm)D1200250300350400450500550Metallic rollers are used for large-tonnage roller bed
W180100120120120120120120
Metallic roller (mm)D219024029034039444449053862070080080085010001000
W216203845607070100220260300300350350350
Linear speed (m/h)6-60 ( Speed control VFD)
Motor power ( kW)2×0.182×0.372×0.552×1.12×1.52×1.52×2.22×2.22×42×5.52×5.52×5.52×7.52×7.52×11
Above are the standard parameters, also we can design on customer requirement.
4. Product Structure
This series turning roll consists of driving roller, follow roller and electric system.
I. Mechanical characteristic
1)Pedestals of driving, idler rollers are all box-type structure, with large capacity and long using time. There are hoisting-holes on the pedestal. Mounting-holes on the pedestal are machined finely post welding, ensuring mounting precision;
2)The 2 rollers on driving-frame are driven with reducer by way of gears, making work-piece into rotation. Its speed is controlled by electromagnetic speed controller.
3)Reducer features in reasonable structure,smooth running,little bulk,great torque and low noise;
4)The idle roller can lift-up by hydro-cylinder. Each idle roller bed have one set hydraulic station. Also idle roller bed have four wheel and can move on the railway by manual.
5)Each roller is combination of one rubber roller and two metallic rollers. Rubber rollers boosts friction force, while metallic rollers have good hardness, abrasion-proof,pressure-proof and long life;Core of roller is made of cast-iron, clad with rubber, with good abrasion-proof performance;
6)All the motion units of equipment has consummate lubricating system;
7)Welding structure members are stress-relieved post welding, guaranteeing long-term non-deformation.                                                          
II.Electric characteristic
1)Voltage:  380V  50HZ  3p         ;
2)Electric system meets technological and safety requirement;
3)Control board dust-proof,ventilating, protection grade IP40;
4)Pushbuttons,switches are identified;
5)Besides control board, there is a remote panel for operation;
6)All the cables are cable-cored.
7)Motor speed is controlled with VFD system(or electromagnetic speed controller) , stable and reliable
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Mrs. Betty Zhao

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